Content on this page requires a newer version of Adobe Flash Player.

Get Adobe Flash player

 
 
Product Search
Educational Equipments
 

Industrial Fluid Power Lab

 
 
 
ELECTRO-HYDRAULIC TRAINER KIT

Electro Hydraulic Circuit Trainer outlines the basic Principle of Hydraulic Control System, Hydraulic Control System Components & its applications using electronic proximity position sensor & electro-mechanical actuators (solenoid valves).

TECHNICAL SPECIFICATION
• Relay Module: - 4 Relays, 24V DC supply, 2 NO/NC contacts, panel mounting type.
• Single Acting Cylinder: - Bore: 40 mm, Stroke: 75mm/100mm, Mounting: Foot.
• Double Acting Cylinder: - Bore: 40 mm, Stroke: 75mm/100mm, Mounting: Foot
• Solenoid Valve: - 2 Nos, 4/3 way, ¼", 230VAC & 4/2 way, ¼", 230 VAC.
• Meter-in Circuit & Meter Out Circuit
• Bleed-off Circuit
• Pulley Arrangement to carry load applied to the actuator, i.e., Double Acting Cylinder (Optional)
• Pressure Relief Valve:- ¼", 60 Kg/cm2
• Flow Control Valve: - ¼" (F), Square Body.
• Block Manifold: - ¼", 4 ways.
• Male Connector: - ¼"Quick Release Couplings
• Indicator: 24 VDC Operated.
• Proximity Sensors: - 4 nos. Type: Inductive 2 wires, Diameter: 18 mm, Sensing Distance: 5 mm.
• Pressure Gauge: - 100 Kg/cm2, Dial Size: 100 mm.
• Hydraulic Motor (Optional) 3 LPM, Flange mounting type.
• Hydraulic Accumulator (Optional) Capacity : 0.075 Ltrs, mWP bar: 250 bar
• Weight: 0.62 Kg, Connection: 1/2" BSP
• Pressure sequence valve (optional):- ¼" (F), Square Body, 60kg/cm^2.
• Oil Hydraulic power pack: - MS Powder Coated Oil Tank, Capacity: 25 Litters.
  with Oil Level Indicator, Gear Pump: 3-5 LPM, 40-70 Bar, Breather, Oil filter & suction,
  Electric Motor: Single Phase, 1/2 HP/ 1HP, 230VAC / 3 Phase, 1/2 HP/ 1 HP, 415V AC
  with DOL starter.
• Hydraulic Hoses: - 10nos.
• Transverse & Feed Circuit (Optional)

FEATURES
• Compact Ergonomic Design.
• User Friendly, Self Explanatory Systems.
• Leak proof Safety Measures, sturdy piping & Robust Construction.
• Training Manuals mimic Charts for Operation Ease.
• System Frame with Caster Wheel Arrangement for ease in movement.
• M.S. powder coated cubical plant with standard Instrument Mountings.
• Inbuilt Safety Measures to avoid improper usage.

SYSTEM SPECIFICATIONS
• Wall mounting assemblies of hydraulic actuator & self-reciprocating cylinder.
• Single acting cylinder (bore diameter: 40mm, stroke length: 75/ 100mm)
• Double acting cylinder (bore diameter: 40mm, stroke length: 75/ 100mm)
• Hydraulic motor (optional), Solenoid Valves (electro-hydraulic), Limit Switches.
• Proximity type sensors (electro-hydraulic),
• QRC Couplings provided Tubing /hose pipes for circulation of pressure.
• Manifold for distribution.
• Oil Hydraulic power pack for power supply.
• Optional components are available to allow fault operation and diagnosis training.

RANGE OF EXPERIMENTS
• Study of pressure control.
• Study of direction control.
• Study of fundamental principles of Hydraulics & its applications.
• Study of Meter-in circuit, Meter-out circuit and Bleed-off circuit.
• Study of flow control.
• Study of hydraulic valves.
• Study of cylinder control.
• Study of power pack control characteristics.
• Study of hydraulic Motor (optional).
• Study of Hydraulic Accumulator (optional).
• Study of sequencing of two cylinders using sequence valve (optional).
• Study of electro-hydraulic control.
• Study of sequencing operation of two cylinders using electro-hydraulic components.

SERVICES REQUIRED
• Single Phase 230 V AC / Three-phase supply of 415 V 50 Hz suitably used for
  direct on line starting of an induction motor
• System Dimensions: 3.5 Ft. (L) X 2Ft. ((W) X 4.5 Ft (H)

Note: All descriptive matter and illustrations are intended to give only a general idea of the equipment. Detailed specifications may be altered at the companys discretion without any notice

J. P. TECHNO INSTRUMENTS
 
Electro Hydraulic Trainer Kit
 
Electro Hydraulic Trainer Kit
 
J. P. TECHNO INSTRUMENTS
953, Bazar Peth Road, Masur
Tal-Karad, Dist - Satara. (Mh)
Cell : + 91 - 98220 48448
Web : www.jptechnoindia.com
 
 
 
 
 
 
ELECTRO-PNEUMATIC TRAINER KIT

FEATURES
Advanced customized electro-pneumatic trainer kit is capable of being used to demonstrate the design, construction and application of electro-pneumatic components and circuits. The Kit is designed to satisfy following objectives:

• Function & identification of Electro-pneumatic components & their symbols.
• Direct and indirect manual controls, stroke dependant controls, time dependant
  and pressure dependant
 Controls with time delay, pressure sequence valves.
• Design & function of an electro-pneumatic System.
• Functional diagrams.
• Logic AND/OR function to start signals.
• Application and fault findings of Electro Pneumatic controls.
• Pneumatic power section – Electric control section.
• To empower students to design their own circuits.
• The kit is modular and upgradeable.
• Training Manuals provided for Operation with Ease.

The components are capable of being mounted on an appropriate profile plate with grooves for secure and flexible positioning so that the components can be clamped firmly, quickly and safely through quick fix adaptors. Industrial components are used in the kit so that the students get hands on practical training in using industrial components.

TECHNICAL SPECIFICATIONS
1]
Profile Plates & Stand: The anodized Aluminium profile plate is the basis for training. All components fit securely & safely onto the profile plate with safe fixing arrangement.
Grid Dimensions: 50mm, Size: 1000 ×700mm.
2] Shuttle Valve (OR): 1 No. : The Shuttle Valve is switched through to the output by applying compressed air to one of the inputs (OR) function. Design type is OR gate (shuttle valve). Pressure range: (1-10 Bar)
3] Dual Pressure Valve (AND): 1 No. : The dual-pressure Valve is switched through to the output by applying compressed air to both the inputs (AND) Function. Design type is AND Gate (Dual Pressure Valve).Pressure Range: (1-10 Bar)
4] One way flow Control Valve Assembly: 1 No. : - The One – way flow control valve is a combination of flow control valve & a non-return valve. The cross section of the restrictor can be set by means of a Knurled screw. Design type is combined flow control Valve. Pressure range – (0.5-10 Bar)
5] Pressure Sequence Valve assembly: 1 No.:- The pressure of the control signal can be set by means of the pressure setting screw (variable). Design type is Poppet Valve with return spring. Operating Pressure range – (1.8 – 8 bar). Control Pressure range - (1 – 8 bar).
6] Single Acting Cylinder: 1 No. : Design type is Piston Cylinder. Operating Pressure 10 bar. Stroke length – Max. 100mm.
7] Double Acting Cylinder: 1 No. : Design – Piston Cylinder. Operating Pressure – 10 bar
Stroke Length – Maximum 100 mm
8] Manifold Assembly: 1 No. : - Manifold with 6 (2 ×3) Hex-Ball Valve. A common manifold for plastic tubing allows supply of compressed air to the control via six individual ports (for plastic tubing PUN 4×0.75)
9] Filter regulator with Gauge: Filter control valve with pressure gauge, gate valve, quick push-pull connectors & quick couplings mounted on a swivel support. The filter with water separator removes dirt, pipe sinter, rust & condensed water. The pressure control valve regulates the supply. Air pressure to the set operating pressure & compensates pressure fluctuations. The filter bowl has a condensate drain valve. The shutoff valve ventilates & vents entire control. Input pressure –Maximum (16 bar), Output pressure – Max 12 bar, grade of filtration– 40 mm approx., Connector – G 1/8 , / PU 4
10] Relay, Three fold: 2 No. : The device has three relays with terminals and two buses for power supply. Contact set – 4 change-over switches, Contact load – maximum 5 A.,
11] Signal Input, Electrical: 1 No. : The device contains an illuminated push-button switch (control switch) & two illuminated push buttons (momentary contact switches) with terminals and two buses for power supply. Contact set – 2 makes, 2 breaks, and Contact load – maximum 1A.
12] Indicator & Distributor Unit, electrical –: 1 No. : The device contains an acoustic indicator and four lamps with terminals and three buses for power supply. Through-contact socket pairs per lamp allow the element to also be used as a Distributor.
13] Proximity switch with attachment: -2 No. : The Proximity switch consists of a sensor, the mounting kit and the cable. This proximity switch gives a signal when it detects a metal. The status is indicated by an LED. Switching Voltage – 24 VDC, Switching current – max. 200 mA, Switching Power – 6 W approx, switching accuracy - ±0.1mm
14] 3/2 Solenoid Valve, Single with LED,– 1No. : The status is indicated by an LED on the housing. The valve is equipped with a manual override. Pneumatic Technical data: Design type is spool valve, pilot controlled with return spring, Pressure range: 250-800 kPa
(2.5-8 bar), Electrical Technical data: Power consumption – 1.5 W
15] 5/2 way single Solenoid Valve with LED: 1No. : The status is indicated by an LED on the housing. The valve is equipped with a manual override. Pneumatic Technical data: Design type is spool valve, pilot controlled with return spring, Pressure range: 250-800 KPa (2.5-8 bar), Electrical Technical data: Power consumption – 1.5 W
16] 5/2 Solenoid Valve, Double with LED: 1 No. : The statuses are indicated by LEDs on the housings. The valve is equipped with two manual overrides. Pneumatic Technical Data: Design-spool valve with pilot control, Pressure range – 150-800KPa (1.5-8 bar)
Electrical Technical Data: Power Consumption – 1.5 W
17] Pneumatic – Electric convertor:-1 No.: The pneumatic – electric convertor can fulfil 3 functions: Pressure Switch, Vacuum Switch and Differential Pressure Switch. Pneumatic Technical Data: Pressure Ranges: Pressure Switch connector P1 - 0.25 – 3.5bar, Vacuum Switch- -0.2- -0.8 bar Differential Pressure Switch: Connectors P1….P2 - (-0.95 – 3.5 bar), Switching Current: - 400 mA.
18] Limit Switch, Left Actuated – 1 No. : The electrical limit switch comprises a mechanically operated micro switch. When the roller lever is pressed, for example, by control cam of a cylinder, the micro-switch is actuated. The circuit is closed or opened via the contacts. The micro-switch can be wired as a normally open or normally closed or changeover contact. Contact load: maximum 5A, switching frequency – maximum 200Hz, Reproducible accuracy – 0.2mm, Switch travel – 2.7 mm, Actuator force – 5N
19] Limit Switch, Right actuated – 1 No. : The electrical limit switch comprises a mechanically operated micro switch. When the roller lever is pressed, for example, by control cam of a cylinder, the micro-switch is actuated. The circuit is closed or opened via the contacts. The micro-switch can be wired as a normally open or normally closed or changeover contact. Contact load: maximum 5A, switching frequency – maximum 200Hz, Reproducible accuracy – 0.2mm, Switch travel – 2.7 mm, Actuator force – 5N
20] Equipment Tray – 1 No. : MS powder coated tray with slots for placing components to be supplied with Electro-pneumatic supplementary kit.
21] Power Supply Unit – 1 No.: Input Voltage - 230/115 V Ac (47-63 Hz.), Output Voltage – 24 V DC, short circuit proof, output current – Max. 4.5 A, Connection Cable – 3m
22] Plug in adapter: For mounting components with plug-in foot on the aluminium profile plate.
23] Quick Push-Pull connectors: Sufficient shall be supplied for branching of the tubing for making of the circuitry.
24] Plastic Tubing: PUN 4×0.75, Exterior Diameter-6mm, Interior Diameter- 4mm, Transparent – 10mtrs, Blue-10mtrs.
25] Set of moulded Cables:
1.5 Meter (2 core) ________________6 No.
1 Meter (3 core) _________________ 3 No.
300 mm Red: - 06 No.
300 mm Black: - 06 No.

Range Of Experiments:
Study of Advanced Electro – Pneumatic Trainer
Study of various Pneumatic Components
Study of Pneumatic & Electro-pneumatic Circuits

Services Required:
230 V AC, 50 Hz Power Supply.
Dry, Compressed, Clean Air supply at 4-5 Kg/Cm².

Note: All descriptive matter and illustrations are intended to give only a general idea of the equipment. Detailed specifications may be altered at the company’s discretion without any notice.

J. P. TECHNO INSTRUMENTS
 
Electro Hydraulic Trainer Kit
 
Electro Pneumatic Trainer Kit
 
J. P. TECHNO INSTRUMENTS
953, Bazar Peth Road, Masur
Tal-Karad, Dist - Satara. (Mh)
Cell : + 91 - 98220 48448
Web : www.jptechnoindia.com
 
 
 
 
 
 
HYDRAULIC CIRCUIT TRAINER KIT (BASIC)

SPECIFICATIONS:

SR.NO
COMPONENTS
     Qty.
1
Trolley with frame & caster wheels
1
2
Hydraulic Tank with Filter & Breather
1
3
3 Phase Foot & Flange mounted Electric motor
1
4
Bell Housing
1
5
Flexible coupling
1
6
Pressure Gauges
2
7
Gear Pump
1
8
Relief Valve
1
9
4/3 way Direction control valve
1
10
Valve mounting plate.
1
11
Single Acting cylinder
1
12
Double acting cylinder
2
13
4/2 way Direction control valve
1
14
Sequence valve
1
15
Pressure Reducing valve
1
16
Hydraulic High Pressure Hoses
6

SERVICE REQUIRED: - Three Phase 440V Electric Supply
J. P. TECHNO INSTRUMENTS
 
Hydraulic CircuitTrainer Kit
 
Hydraulic Circuit Trainer Kit
 
J. P. TECHNO INSTRUMENTS
953, Bazar Peth Road, Masur
Tal-Karad, Dist - Satara. (Mh)
Cell : + 91 - 98220 48448
Web : www.jptechnoindia.com
 
 
 
 
 
 
PENUMATIC CIRCUIT TRAINER KIT (BASIC)

SPECIFICATIONS:

SR.
NO
COMPONENTS
Qty.
1
Trolley with Caster wheels
1
2
Quick Push-Pull connection
12
3
High Pressure Tubing (PU6)
5m
4
5/2 way lever operated valve
1
5
5/3 way Lever operated DC valve
1
6
Pressure Gauge 4” Dial
1
7
OR Gate valve
1
8
Quick exhaust valve
1
9
One way flow control valve
2
10
Single acting cylinder
1
11
Double acting cylinder
1
12
FRL unit
1
13
Manifold
1

SERVICE REQUIRED: - 7 Kg/cm2 Air Compressor with 15amp single Phase Electric Connection
J. P. TECHNO INSTRUMENTS
 
Penumatic Circuit Trainer Kit
 
Pneumatic Circuit Trainer Kit
 
J. P. TECHNO INSTRUMENTS
953, Bazar Peth Road, Masur
Tal-Karad, Dist - Satara. (Mh)
Cell : + 91 - 98220 48448
Web : www.jptechnoindia.com
 
 
 
 
 
J.P.TECHNO INSTRUMENTS
 
www.heattransferlab.in
www.steampowerplants.net
www.fluidmachines.net
J.P.TECHNO INSTRUMENTS
   
We are Leading Manufactures of Educational Training Equipments and our setup is situated at Satara (MAHARASHTRA, INDIA)
Designed by : MID Hosted by : PBD Promoted by : GID